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Knife Gate Valves
  • Knife Gate ValvesKnife Gate Valves

Knife Gate Valves

JQF Valve manufactures high quality knife gate valves that can be used in media such as coal, filter slurry, wastewater, mud, dirt, pulp, and ash slurry. A knife gate valve, also known as a blade-type slurry valve, is a type of valve where the opening and closing part is a gate, and the gate's movement direction is perpendicular to the fluid flow direction. The medium is cut by the blade-shaped gate, and it can also cut fibrous materials.
As a professional knife gate valves manufacturer, JQF Valve offers customized solutions to meet customer needs, thanks to our innovative concepts, flexible applications, and independent R&D team. Our knife gate valve is not a standard industrial valve category name, but rather a functional descriptive term, generally referring to gate valves used to shut off, connect, or regulate water flow. It is one of the most common and basic shut-off valves in various water systems (water supply, drainage, fire protection, irrigation, etc.). The core feature of the durable knife gate valve is its design specifically for water media, with materials, seals, and structure optimized for water characteristics.

1. Multi-mode Intelligent Control: The knife gate valve features both local and remote control modes and can be expanded to include remote location indication and a central cluster control system as needed.
2. Lightweight and Innovative Design: The valve body is made of carbon steel, reducing weight by approximately 20%-30% compared to traditional gate valves, significantly reducing installation and maintenance workload.
3. Optimized System Efficiency: Effectively improves the opening and closing tightness and sealing reliability of pipeline systems, maximizing the suppression of leakage risks and contributing to the coordinated development of production energy efficiency and environmental protection.
4.Breakthrough in Ceramic Sealing Technology: The sealing surface of the knife gate valve uses highly wear-resistant and corrosion-resistant ceramic materials, combined with an embedding process, possessing superior corrosion resistance and excellent wear resistance, significantly extending the valve's service life. Its overall cost-effectiveness is more than 10 times that of ordinary valves.

Features

1. Low fluid resistance. Knife gate valve’s resistance coefficient is equal to that of a pipe section of the same length.
2. This valve a simple structure, small size, and light weight.
3. Tight and reliable sealing. Currently, plastic is widely used as the sealing surface material for ball valves, offering good sealing performance and widespread application in vacuum systems.
4. Knife gate valves are easy to operate and open/close quickly. They only require a 90° rotation from fully open to fully closed, facilitating remote control.
5. Long service life: Reasonable material selection and structural design ensure stable operation for decades under water conditions.
6. High cost-effectiveness: Mature technology, large-scale production, and low procurement and maintenance costs.

Installation and Use Instructions

1. Valve Cavity Pre-inspection Requirements: Before installing the knife gate valve, thoroughly inspect the cavity and sealing surfaces, ensuring no dirt or grit remains.
2. Evenly Tighten Connections: Tighten all bolts evenly at all connection points.
3. Packing Adjustment Standards: Inspect the packing and compact it appropriately. While achieving a sealing function, ensure smooth and unobstructed gate opening and closing.
4. Verify Model and Flow Direction: Before installation, users must verify the knife gate valve model and connection dimensions, and confirm that the medium flow direction matches the valve markings.
5. Reserve Operating Space: During installation, users should reserve sufficient operating and installation space for the knife gate valve actuator.
6. Drive Unit Wiring Specifications: The wiring connections of the actuator must strictly adhere to the accompanying circuit diagram.
7. Periodic Maintenance and Protection: The knife gate valve requires routine maintenance as specified. Avoid any form of impact or pressure to prevent seal failure. 8. Post-overhaul testing of valve body: After completing the overhaul of the knife gate valve, the user should conduct necessary tests on the product performance to confirm that it has been restored to a usable state.

Use and Maintenance

1. Prohibition of Suspension and Collision Prevention: Lifting operations using handwheels, handles, and transmission mechanisms are strictly prohibited. Avoid any external impact.
2. Vertical Installation Specifications: Double gate valves must be installed vertically (valve stem vertical, handwheel at the top).
3. Bypass Valve Operation Sequence: When opening a gate valve with a bypass valve, the bypass device must be activated first (to balance the inlet and outlet pressure difference and reduce opening resistance).
4. Actuator Installation Requirements: The installation of gate valves with transmission mechanisms must strictly follow the technical specifications in the product manual.
5. Regular Lubrication System: Frequently used knife gate valves should be lubricated at least once a month.

The main shape and connection dimensions

Nominal diameter The main dimensions and connection dimensions
L D D1 D2 b Z-d H D0
PZ73X/H-10C
50 50 160 125 100 16-3 4-Φ18 285 180
65 50 180 145 120 18-3 4-Φ18 298 180
80 50 195 160 135 20-3 8-Φ18 315 220
100 50 215 180 155 20-3 8-Φ18 365 220
125 50 245 210 185 22-3 8-Φ18 400 230
150 60 280 240 210 24-3 8-Φ23 475 280
200 60 335 295 265 26-3 12-Φ23 540 360
250 70 405 355 320 30-3 12-Φ25 630 360
300 80 460 410 375 30-3 12-Φ25 780 400
350 90 520 470 435 34-4 16-Φ25 885 400
400 100 580 525 485 36-4 16-Φ30 990 400
450 120 640 585 545 40-4 20-Φ30 1100 530
500 130 705 650 608 44-4 20-Φ34 1200 530
600 140 840 770 718 48-5 20-Φ36 1450 600
700 165 910 840 788 50-5 24-Φ41 1700 600
800 190 1020 950 898 52-5 24-Φ41 2000 680
900 203 1120 1050 998 54-5 28-Φ41 2300 680
PZ73X/H-16C
50 50 160 125 100 20-3 4-Φ18 285 180
65 50 180 145 120 22-3 8-Φ18 298 180
80 50 195 160 135 22-3 8-Φ18 315 220
100 50 230 190 160 24-3 8-Φ23 365 220
125 50 270 220 188 28-3 8-Φ25 400 230
150 60 300 250 218 30-3 8-Φ25 475 280
200 60 360 310 278 34-3 12-Φ25 540 360
250 70 425 370 332 36-3 12-Φ30 630 360
300 80 485 430 390 40-4 16-Φ30 780 400
350 90 550 490 448 44-4 16-Φ34 885 400
400 100 610 550 505 48-4 16-Φ34 990 400
450 120 640 585 545 40-4 20-Φ30 1100 530
500 130 705 650 608 44-4 20-Φ34 1200 530
600 140 840 770 718 48-5 20-Φ36 1450 600
700 165 910 840 788 50-5 24-Φ41 1700 600
800 190 1020 950 898 52-5 24-Φ41 2000 680
900 203 1120 1050 998 54-5 28-Φ41 2300 680

Structure picture

Hot Tags: Knife Gate Valves, China, Customized, Quality, Durable, Advanced, Manufacturer, Supplier, Factory, in Stock
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Contact Info
  • Address

    No.1, North 1st Road, Stainless Steel New Town, Lecong Steel World West Road, Shunde District, Foshan City, Guangdong Province, China

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